Hammer Mills37
May 7, 2021 09:57:37 AM
3-302, NO.9, Mincheng East Road, Jidong Er, Xiaolan Town, Zhongshan City, Guandong Province, China, 528415,
Apalachicola, Florida,
United States 528415
8617759147341
Product Description:
These bearings are two sections house a roller bearing spherical with a taper lock to protect the shaft bearings. Internal wear components: In order to provide housing safety for the hammermill a longer lifetime, QIMAO has quickly replaceable wear plates. Machine and equilibrium with tensioner nuts: Rotors are machined. Rotors are precisely calibrated and measured at operating speed with the hammer mill to split in the coils to ensure that the vibration is tolerant. This ensures the setup is smooth.
Product Introduction
General Design
The following are the main components of these hammer mills, as seen in the picture: - a distribution mechanism is used to inject the material to be ground into the direction of the hammers. The hammers are responsible for crushing the ingredients in order to reduce the particle size. - a perforated panel and either gravity or air-assisted earth substance removal The hammer mill's particle size is screened to ensure that particles reach a given maximum mesh size. This mission is carried out by a rotor made up of a series of machined disks placed on a horizontal shaft. - Hammers that swing freely and are balanced from rods that extend parallel to the shaft and through the rotor disks.
Operating criteria such as rotor rpm, motor horsepower, and open space in the screen influence the design and positioning of hammers. Maximum interaction with the feed ingredient can be achieved by optimal hammer configuration and position. Hammer mills with rotor speeds of about 1,800 rpm can use hammers that are roughly 25cm (10 inches) long, 6.35cm (2.5 inches) high, and 6.4mm (0.25 inches) thick. Hammers should be 15 to 20 cm ( 6-8 inches) long, 5 cm ( 2 inches) high, and 6.4 mm (0.25 inches) thick with a rotor speed of around 3,600 rpm.
Feeder layout
A variable speed vein feeder brings materials into the hammer tracks. This feeder's motor can be slaved to the hammer mill's main drive motor via a programmable controller. The feeder's operating speed is monitored to ensure maximum amperage loading of the main motor.
Formation and configuration of the hammer
There are 1 hammers for every 3 horsepower and 3,600 rpm for every 1 to 2 horsepower, the hammers used for each 3,000 rpm hammer mill are 1. Hammers need to be balanced and arranged on the rods to avoid tracking. In order to reduce cereal grain size, the distance between the hammer and screen should be 15 mm (~1?2 inch).
The hammers are crucial to the proper length reduction in speed or tip speed. Speed is the speed of the hammer at the end or rim farthest away from the rotor and is determined by multiplying the drive source rotational speed (shaft rpm) by the hammer angle arc diameter. See the formula below:
Formula for hammer mill
In a hammer mill, impact is the main force. Anything that increases the chances of a hammer-target collision; increases the frequency of the collision; or increases material takeoff has an advantage in reducing particle size. By changing the speed of the hammers the magnitude of the impacts can be increased.
Hammer mills are mostly used to have a classic range of tip speeds between 5,000 and 7,000 m/min (~16,000 and 23,000 feet per minute). As speeds reach 20,000 feet per minute, the configuration of the hammer mill, the materials used in its construction and manufacture of all components should be given close consideration. Just adjusting the drive source's rotational speed is not a suggested procedure for increasing the hammer speed above 23,000 feet per minute.
Screen Design
A hammer mill screen specifies the volume of the open area and the particle size and molten efficiency. The screen must have the credibility and the largest available free room. Screen openings (hole) aligned in a 60° pattern maximize open space whilst retaining screen power. For a 3,2 mm (1/8 inch) holes aligned on 4,8 mm (3/16 inch), this approach results in 40 percent wide open space.
Pay attention to the relationship between the open area and horsepower must be provided to feed producers. The recommended ratio of grain is 55 cm2 per horsepower (~8-9 cm).
The heat generation does not result in sufficiently open space per horse strength.
The power of the heat generated may be decreased by 50 percent when it reaches 40°C to 125°C (104–257°F). The removal of large material from a hammer mill represents a vital aspect of architecture. Not only efficiency of operations but also particle size affected by proper material production. If the right screen area-horsepower ratio is used and a correct gap is kept between the hammers and the screen face, most particles are ejected in time.
QIMAO has shown that the particles not passing through the panel trough form a fluidized bed of material that has been brushed over the face of a screen by the hammer's high speed rotating. When these particles brush against each other, attrition constantly reduces their number. This decrease in disproportionate scale is detrimental. Energy is lost as heat is created, flow is reduced and particles are becoming too tiny.
The most current hammer mills have an air-assistive device which draws air with the grounded product into the hammer mill. Systems have been engineered to reduce the pressure on the screen outlet to disrupt the fluidised surface of the material, allowing the particulate matter to flow into screen troughs. Any hammer mills in the entire circle are built such that the show is in two parts. It is possible to use a larger hole size on the upward arc of the hammers to further reduce the amount of material on the face of the screen.
Price:11500.00
Product Website: http://www.qimaomachines.com
Company Description
Zhongshan Qimao Machines Co.,LTD
Address:GuangdongGuangdongZhongshanXiaolan3-302, NO.9, Mincheng East Road, Jidong Er, Xiaolan Town, Zhongshan City, Guandong Province, China, 528415
Descption:Zhongshan Qimao Machinery Technology Co., Ltd. (formerly Zhongshan Qimao Cosmetics Machinery Equipment Factory) is located in Meicheng Innovation Industrial Park, Xiaolan Town, Zhongshan City, which is one of China’s top 100 towns. It was established in 2009 as a professional cosmetics machinery manufacturer. It is a professional manufacturer of cosmetic machinery, integrating, product development, design, manufacturing and sales services. The company has an experienced design and development team. The company produces a variety of machines sold at home and abroad, including the Pearl River Delta, the Yangtze River Delta, Taiwan Europe, the Americas and the Middle East.
Registered Capital:10000000
EmployeeNum:150
Zhongshan Qimao Machines Co.,LTD
Contact:LisaLi
Telphone:86-760-22211966
Fax:86-760-88556635
Email:qimaomachines@aliyun.com
Company Website: https://www.qimaomachines.com